System Verification
Cycle errors
- Defect categories that suit your quality team
- Models trained on your own parts, not a stock data set
- Cell built, mounted and connected to your PLC
- Commissioning, acceptance and operator training
What we deliver
Four skills.
One responsible partner.
Delivered as a single scope of work – so there is no one to point to when the queue stops.
Safety & Compliance Artificial Intelligence
Existing CCTV camera on your
- Restricted zone & proximity monitoring PPE
- Near-miss & unsafe acts capture evidence
- Detection of smoke, fire & spill
- Face blurring & safe deployment of works council
Line & Process Intelligence
The verdicts to root cause
- Traceability to machine, cavity and shot of defects
- Analysis of cycle time, downtime and idle state
- Scrap rate rises before drift detection
- First pass yield and OEE reporting
Enterprise Platform
Multi-plant, multi-line
- Model registry, versioning and roll back
- No-code rule & escalation builder
- Plant, region & group dashboards
- SSO, RBAC and Immutable Audit Trails
Deployment architecture
Designed to keep going
when the network doesn’t.
Four layers, clean interfaces, no hidden cloud dependencies in the control plane.
01
Capture
Area scanLine scanTelecentric & macro opticsDome / dark-field / backlightStrobe & encoder syncExisting IP CCTV (RTSP / ONVIF)
02
Edge inference
NVIDIA JetsonIntel OpenVINOHailoIndustrial PC / GPUDeterministic latencyRuns fully offline
03
Platform
Model registry & versioningRule engineDefect & event storeDashboardsDrift monitoringOn-prem, private cloud or air-gapped
04
Your plant systems
Siemens SIMATICRockwell / Allen-BradleyMitsubishiOmron & DeltaOPC-UAProfinet / EtherNet-IPModbus TCPMQTTIgnitionFactoryTalkSAP QM/PMQMS & LIMS write-backAndon & hornsTeams / SlackSMS & email escalation
The reject decision never leaves layer 02. If the platform, the WAN or the cloud is unavailable, the cell keeps inspecting and keeps rejecting — it simply queues its records until the link returns.
How we deliver
Submit a single line of evidence
prior to funding the plant.
A decision gate at each step. You can leave at the end of any phase.
Evaluate
≈ 1 week
We walk the line with your quality and maintenance teams, define the classes of defects that matter, and baseline what poor quality costs you today.
You receiveCost-of-quality baseline and prioritised use-case listFeasibility
2–3 weeks
Imaging experiments on your physical samples. We test camera, lens and lighting combinations until we can reliably see the defect, then train and measure a model for it.
You receiveMeasured detection report, cell design, BOM & ROI modelPilot
4–6 weeks
One line, fully commissioned. Cell installed, PLC wired, operators trained. It sits next to your existing QA so you can compare the verdicts before trusting it.
You receiveWorking cell, purchase-off to agreed acceptance criteriaPhased rollout
Staged
The cell design is proven and replicated line by line, plant by plant on one platform. Line nine is a repeat build, not a new project.
You receiveStandard cell spec & multi-plant deploymentRun In progress
Ongoing
Drift monitoring, retraining when parts and tooling change, spares and SLA-backed support, or full transfer to your team, with the training to run it.
You receiveManaged service under SLA or capability handover
Acceptance criteria for the pilot are written from the numbers measured in phase 2 — not from a sales promise.
Security, privacy & compliance
Answers your CISO and
works council will require.
Vision systems see people and proprietary product. Both ask questions that should be asked before, not after, procurement.
You Own It
Images, labels and model weights stay yours
Air-Gapped
Zero outbound connectivity option
Worker Privacy
Anonymised inference, on-device face blurring
Audit-Ready
Immutable log of every verdict and change
Change Control
Versioned models, one-click rollback
Enterprise Controls
SSO, RBAC and network segmentation
Full security documentation, DPA and works-council pack available on request — and we support your own pen-test and vendor review.
Start here
Send us the component.
We will let you know if it is visible.
Send 30-50 samples of your good parts, your failure modes. We do imaging trials, train a model, and come back with what we measured, including the cases where the answer is no.
Measured detection reportCell design & costed BOMROI model, before capexNDA on request